Analisa Keandalan Instrumentasi Pada Pulp Dryer Unit Menggunakan Metode Reliability Centered Maintenance (RCM) di PT. Indah Kiat Pulp and Paper Perawang
Abstract
PT. Indah Kiat Pulp and Paper Perawang, a backup of Sinarmas, is one of the biggest companies concurring to the Indonesia Stock Trade. One of the most critical units in the production process is the pulp dryer unit, with an estimated production capacity of 657 tons per day. Based on the data obtained, the pulp dryer unit frequently experiences failures that disrupt the production process. This ponder utilizes the RCM (Reliability Centered Maintenance) strategy to decide which gadgets within the mash dryer unit are most inclined to issues by calculating the RPN (Risk Priority Number) for each component, assessing the unwavering quality level of these gadgets, and giving proposals for an ideal support plan. The think about comes about appear the RPN values for mash dryer instrumented from most elevated to least as takes after: temperature sensor at 392, press transmitter at 288, level transmitter at 280, stream transmitter at 252, solenoid valve at 252, consistency transmitter at 245, and on/off valve at 210. The unwavering quality values for each instrumented component that did not meet the edge set by the SII (Indonesian Industrial Standards), which is 0.7, demonstrate the require for support activities. The recommended maintenance schedule for the instrumentation is as follows: temperature sensor at 252 days, press transmitter at 352 days, level transmitter at 352 days, flow transmitter at 352 days, solenoid valve at 352 days, consistency transmitter at 293 days, and on/off valve at 440 days.
Keywords – FMEA, Instrumentation, Reliability, Pulp Dryer, RCM.
Full Text:
PDFReferences
A. K. Paminto and R. S. Sitorus, "Kajian Peningkatan Efisiensi Energi di Industri Pulp dan Kertas," Jurnal Energi dan Manufaktur, vol. Vol. 13 No, pp. 1-4, 2020.
L. Rosmainar, "Analisis Bahan-Bahan Alternatif Pengolahan Dalam Pembuatan Kertas," Jurnal Inkofar, vol. vol. 1, pp. 62-67, 2018.
Eriansyah and Rizki, Analisis Kinerja Industri Kertas (Isic : 170) di Indonesia, Skripsi, Palembang: Universitas Sriwijaya, 2020.
BPS, "PDB Triwulan Atas Dasar Harga Berlaku Menurut Lapangan Usaha (Miliar Rupiah) 2014-2018," Badan Pusat Statistik, Jakarta, 2018.
L. N. Safitri, I. Kemala and Aslati, "Manajemen Krisis Public Relations PT.Indah Kiat Pulp and Paper TBK (IKPP) Perawang Terhadap Berkembangnya Isu Pencemaran Lingkungan," Jurnal Riset Mahasiswa Dakwah dan Komunikasi, vol. 1, pp. 1-8, 2019.
Barutu and D. R. E. Udi, Analisis Keandalan Instrumentasi Boiler dengan Metode Reliability Centered Maintenance (RCM) di PKS. Murni SAM-SAM, PEKANBARU: Universitas Islam Negeri Sultan Syarif Kasim RIAU, 2021.
M. I. Pasaribu, D. A. A. Ritonga and A. Irwan, "Analisis Perawatan (Maintenance) Mesin Screw Press Di Pabrik Kelapa Sawit Dengan Metode Failure Mode And Effect Analysis (FMEA) Di PT.XYZ," Jurnal Ilmiah Teknologi Harapan, vol. 9, pp. 104-110, 2021.
R. M. Simanungkalit, Suliawati and T. Hernawati, "Analisis Penerapan Sistem Perawatan dengan Menggunakan Metode Reliability Centered Maintenance (RCM) pada Cement Mill Type Tube Mill di PT Cemindo Gemilang Medan," Jurnal Teknik, p. 73, 2022.
R. I. Yaqin, Zamr and J. P. Siahaan, "Pendekatan FMEA dalam Analisa Risiko Perawatan Sistem Bahan Bakar Mesin Induk: Studi Kasus di KM. Sidomulyo," Jurnal Rekayasa Sistem Industri, vol. 9, no. 3, pp. 189-200, 2020.
M. Abdurrahman, A. W. Rizqi and M. Jufriyanto, "Pengendalian Kualitas Kayu Kering pada Mesin Kiln Dryer untuk Mengurangi Produk Cacat dengan Metode Seven Tools dan Failure Mode Effect Analysis," Jurnal Serambi Engineering, vol. 8, pp. 7065-7077, 2023.
W. Anggraini, M. Fachri, M. Yola and Harpito, "Reliability Centered Maintenance pada Komponen Kritis Mesin Press," Jurnal Teknik Industri, vol. 6, 2020.
N. Ulfa, J. Alhilman and Nopendri, "Usulan Kebijakan Perawatan Optimal Pada Hydraulic Lubrication Pneumatic (Hlp) System Dengan Menggunakan Metode Reliability Centered Maintenance (RCM) dan Risk Based Maintenance (RBM) di PT Krakatau Steel (PERSERO), TBK," e-Proceeding of Engineering, vol. 4, p. 2591, 2017.
T. I. Oesman, E. W. Asih and F. H. Akbar, "Analisa Kegagalan Turnine Guide Bearing Menggunakan Metode Reliability Centered Maintenance (RCM)," Jurnal Rekavasi, vol. 5, p. 25, 2017.
H. Wibowo, A. Sidiq and Ariyanto, "Penjadwalan Perawatan Komponen Kritis Dengan Pendekatan Reliability Centered Maintenance (RCM) Pada Perusahaan Karet," Jurnal Ilmiah Teknik Industri, vol. 6, pp. 79-87, 2018.
T. J. Wibowo, T. S. Hidayatullah and A. Nalhadi, "Analisa Perawatan pada Mesin Bubut dengan Pendekatan Reliability Centered Maintenance (RCM)," Jurnal Rekayasa Industri, vol. 3, 2021.
M. Rinoza, Junaidi and F. A. Kurniawan, "Analisa RPN (Risk Priority Number) Terhadap Keandalan Komponen Mesin Kompresordouble Screw Menggunakan Metode Fmea di Pabrik Semen PT. XYZ," Jurnal Buletin Utama Teknik, vol. 17, 2021.
F. P. Pradana, Analisis Keandalan Instrumentasi Continuous Digester Menggunakan Metode Reliability Centered Maintenance (RCM) di Pulp Making 8 PT. Indah Kiat Pulp and Paper Perawang Riau, Pekanbaru: Universitas Islam Negeri Sultan Syarif Kasim Riau, 2021.
A. D. S, E. Nursanti and T. Priyasmanu, "Perencanaan Jadwal Pemeliharaan Mesin Cane Carrier Dan Imc Dengan Menggunakan Metode Reliability Centered Maintenance Ii (RCM II) Pada Pg Kebon Agung," Jurnal Valtech, vol. 5, 2022.
DOI: http://dx.doi.org/10.36722/sst.v9i3.2896
Refbacks
- There are currently no refbacks.
LP2M (Lembaga Penelitian dan Pengembangan Masyarakat)
Universitas AL-AZHAR INDONESIA, Lt.2 Ruang 207
Kompleks Masjid Agung Al Azhar
Jl. Sisingamangaraja, Kebayoran Baru
Jakarta Selatan 12110